China Good quality Industrial High Precision Steel Rack with Best Sales

Product Description

Steel Gear racks:

Our steel Gear Racks are exported in big quantity to Europe,America etc.Our gear racks producedby,CNC machines.Our steel gear racks,cnc gear racks,gear racks M1,racks and pinion steering gears are exported in big quantity to Europe,America,Australia,Brazil,etc.There are standard gear racks available and also special gear racks as per your drawings or sampls.Standards or special gear racks produced by CNC machines.

Note of steel gear racks

1. Material: Carbon steel, stainless steel, aluminium alloy, plastic, brass etc.

2. Module: M1, M1.5, M2, M3, M4, M5, M6, M7, M8 etc.

3. The pressure angle: 20°.

4. Surface treatment: Zinc-plated, Nickle-plated, Black-Oxide, Carburizing, Hardening and tempering,

   nitriding, high frequency treatment etc.

5. Production Machines: Gear shaper, hobbing machine, CNC lathe, milling machine, drilling machine,

    grinder etc.

6. Heat treatment carburizing and quenching.

7. Surface disposal: forced shot-peening.

 

Data sheet

Specification LxWxH(mm) Material Module
1005x8x30

A3 STEEL

C45 STEEL 

Stainless Steel

4
1005x9x30 4
1005x10x30 4
1005x11x30 4
1005x12x30 4
1002x12x30 4
1004x12x30 4
1005x15x30 4
1005x20x20 4
1005x22x22 4
1005x25x25 4
1005x30x30 6
1004x8x40 5

Use:

Our steel gear rack, CNC gear racks, spur gear racks, stainless gear racks, special gear racks, aluminum gear racks, round gear racks, gear and racks, gear rack M4 gear racks, gears rack M1, racks and pinion steering gear are exported in big quantity to Europe, America, Australia, Brasil, South Africa, Russia etc.There is standard gear racks available and also special gear racks as per your drawing or samples. Standards or special gear racks produced by CNC machine.

Our Main Products:

1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate; 

2. Forging, Casting, Stampling Part; 

3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;  

4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.; 

5. Shaft Coupling: including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, 
    Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;  

6. Shaft Collars: including Setscrew Type, Single Split and Double Splits; 

7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack.

8. Other customized Machining Parts according to drawings (OEM) Forging, Casting, Stamping Parts.

 

OUR COMPANY
 

ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.

After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.

MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.

Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.


OUR FACTORY

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Standard and Custom
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

metric gear rack

What safety considerations should be kept in mind when working with metric gear racks?

Working with metric gear racks requires careful attention to safety to prevent accidents and ensure the well-being of individuals involved. Here’s a detailed explanation of the safety considerations that should be kept in mind:

1. Protective Measures: When working with gear racks, it is essential to use appropriate personal protective equipment (PPE) such as safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as sharp edges, flying debris, or accidental contact with moving parts. Safety shoes with slip-resistant soles should be worn to prevent slips and falls in the work area.

2. Lockout/Tagout: Before performing any maintenance or repair tasks on machinery or equipment involving gear racks, it is crucial to follow lockout/tagout procedures. Lockout/tagout involves isolating the power source and securing it with a lock or tag to prevent unexpected startup or release of stored energy. This procedure ensures that the gear rack and associated machinery are in a safe state during maintenance or repair activities.

3. Proper Training: Adequate training is vital for individuals working with gear racks. Operators, maintenance personnel, and other involved individuals should receive training on the safe handling, operation, and maintenance of gear racks. Training should cover topics such as proper installation procedures, safe working distances, emergency shutdown protocols, and the use of safety devices. Well-trained personnel are more aware of potential risks and can take appropriate precautions to prevent accidents.

4. Clearance and Workspace: It is important to ensure sufficient clearance around the gear rack system for safe operation and maintenance. Adequate workspace allows personnel to perform tasks comfortably without being at risk of getting trapped or injured. Machinery or equipment incorporating gear racks should be properly designed and arranged to provide safe access for maintenance and inspection activities.

5. Regular Inspections: Scheduled inspections of gear racks are essential to identify any signs of wear, damage, or misalignment. Regular inspections help detect potential safety hazards before they escalate into more significant issues. Any worn or damaged components should be promptly replaced to ensure the safe operation of the gear rack system. Lubrication levels should also be checked and maintained as per manufacturer recommendations to prevent excessive friction or overheating.

6. Safe Loading and Operation: When loading objects onto gear racks, it is important to adhere to the recommended load limits specified by the manufacturer. Overloading the gear rack can lead to excessive stress, premature wear, and potential failure. Additionally, the gear rack should be operated within its designed speed limits to maintain safe and reliable performance. Sudden changes in speed or excessive acceleration should be avoided to prevent accidents or loss of control.

7. Emergency Stop and Warning Systems: Gear rack systems should be equipped with emergency stop buttons or switches that can quickly halt the operation in case of an emergency. Clear warning signs and labels should be placed near the gear rack system to alert personnel about potential hazards and safety precautions. Properly functioning emergency stop and warning systems contribute to a safer working environment.

8. Proper Handling and Lifting Techniques: When handling gear racks or related components, proper lifting techniques should be employed to prevent strains or injuries. The use of lifting equipment, such as cranes or hoists, may be necessary for heavier gear rack assemblies. Personnel should be trained in safe lifting practices and use appropriate lifting aids to avoid accidents and minimize physical strain.

9. Documentation and Manuals: Manufacturers provide documentation and manuals that contain important safety information specific to their gear rack products. It is crucial to read and understand these materials, including safety guidelines, recommended maintenance procedures, and emergency procedures. Following the manufacturer’s instructions ensures compliance with safety requirements and helps prevent accidents.

10. Risk Assessment: Conducting a thorough risk assessment of the gear rack system and its associated machinery is essential. Identifying potential hazards, evaluating risks, and implementing appropriate control measures are crucial steps in ensuring the safety of personnel working with gear racks. Risk assessments should be periodically reviewed and updated as necessary to address any changes in the working environment or operational conditions.

It is important to note that the above safety considerations are general guidelines, and specific safety requirements may vary depending on the application, industry, and local regulations. Consulting with safety professionals and following industry best practices is recommended to ensure comprehensive safety measures are in place when working with metric gear racks.

In summary, maintaining a safe working environment when working with metric gear racks involves implementing protective measures, following lockout/tagout procedures, providing proper training, ensuring adequate clearance and workspace, conducting regular inspections, loading and operating within safe limits, utilizing emergency stop andwarning systems, using proper handling and lifting techniques, familiarizing oneself with documentation and manuals, and conducting a thorough risk assessment. By prioritizing safety considerations, individuals can minimize the risk of accidents and create a safer working environment when working with metric gear racks.

metric gear rack

How do metric gear racks contribute to efficient power transmission?

Metric gear racks play a significant role in enabling efficient power transmission in various mechanical systems. Here’s a detailed explanation of how metric gear racks contribute to efficient power transmission:

1. Direct and Positive Power Transfer: Gear racks provide a direct and positive power transfer mechanism. When meshed with a mating gear, such as a spur gear or a helical gear, the teeth of the gear rack engage with the teeth of the gear, creating a mechanical linkage. This direct engagement ensures a positive power transfer without slippage or energy loss, resulting in efficient power transmission from the driving gear to the gear rack.

2. High Load-Carrying Capacity: Gear racks are designed to handle high loads and transmit power efficiently. The teeth of the gear rack distribute the load along the entire length of the rack, allowing for increased load-carrying capacity compared to other types of power transmission components. This high load-carrying capacity ensures efficient power transmission without excessive wear or deformation, even under heavy loads or dynamic conditions.

3. Efficient Force Distribution: The tooth profile of the gear rack is carefully designed to ensure uniform force distribution along the teeth engagement. This uniform force distribution minimizes localized stress concentrations and allows for efficient power transmission across the entire gear rack. It helps prevent tooth breakage, excessive wear, and premature failure, resulting in improved power transmission efficiency and longevity.

4. Precision and Accuracy: Metric gear racks are manufactured to precise dimensions and tooth profiles, ensuring accurate and repeatable motion transmission. The precision of the teeth engagement between the gear rack and the mating gear contributes to efficient power transmission by minimizing backlash, vibrations, and energy losses associated with misalignment or inconsistent meshing. This precision allows for smooth and reliable power transfer, particularly in applications that require high positional accuracy or synchronized motion.

5. Customizability and Versatility: Metric gear racks offer flexibility in design and customization, allowing engineers to optimize power transmission efficiency for specific applications. They are available in various sizes, modules, and materials, enabling the selection of the most suitable gear rack for a given application’s requirements. The ability to choose the appropriate gear rack ensures efficient power transmission by matching the rack’s specifications to the load, speed, and environmental conditions of the system.

6. Efficient Lubrication and Maintenance: Proper lubrication is crucial for efficient power transmission and the longevity of gear racks. Adequate lubrication reduces friction and wear between the gear rack and the mating gear, resulting in improved power transmission efficiency. Additionally, gear racks are designed for ease of maintenance, allowing for periodic inspection, lubrication, and replacement, if necessary. Regular maintenance helps to ensure optimal performance and efficient power transmission over the gear rack’s service life.

7. Application-Specific Optimization: Metric gear racks can be optimized for specific applications to further enhance power transmission efficiency. Factors such as tooth profile design, material selection, surface treatments, and gear geometry can be tailored to minimize friction, reduce noise, increase wear resistance, and improve overall efficiency. By considering the specific requirements and constraints of the application, engineers can optimize gear rack design and configuration to achieve the highest possible power transmission efficiency.

In summary, metric gear racks contribute to efficient power transmission through direct and positive power transfer, high load-carrying capacity, efficient force distribution, precision and accuracy, customizability and versatility, proper lubrication and maintenance, and application-specific optimization. These factors ensure reliable and efficient power transmission in various mechanical systems, enabling the effective transfer of power from the driving gear to the gear rack while minimizing energy losses, wear, and misalignment-related issues.

metric gear rack

What advantages do metric gear racks offer for precise linear motion?

Metric gear racks offer several advantages for achieving precise linear motion. Here’s a detailed explanation of the advantages they provide:

1. High Accuracy: Metric gear racks are designed with teeth that mesh with compatible gears or pinions. This toothed engagement ensures accurate and repeatable linear motion. The teeth on the gear rack and the mating gear or pinion create a positive drive system, eliminating backlash and minimizing positioning errors. This high level of accuracy allows for precise movement and positioning in applications where precision is critical.

2. Precise Positioning: Gear racks enable precise positioning of components or objects along a linear path. By meshing with gears or pinions that convert rotary motion into linear motion, gear racks provide a reliable means of achieving controlled and accurate displacement. This precise positioning capability is essential in applications such as CNC machines, robotic arms, and automated assembly systems, where components need to be placed or moved with high accuracy.

3. Smooth and Stable Motion: Metric gear racks ensure smooth and stable linear motion. The teeth on the gear rack engage with the mating gears or pinions, providing a constant and controlled transfer of motion. This results in consistent and uniform movement without jerks or sudden changes in speed. The smooth and stable motion facilitated by gear racks is crucial for applications that require controlled and reliable movement, such as conveyor systems and linear actuators.

4. Load Capacity: Gear racks offer high load-carrying capacity, making them suitable for applications that involve moving heavy objects or exerting significant forces. The toothed engagement between the gear rack and mating gears or pinions distributes the load evenly along the length of the rack. This load distribution capability allows gear racks to handle substantial loads without compromising the accuracy of linear motion. It is particularly advantageous in industries such as material handling, robotics, and automotive manufacturing.

5. Long Life and Durability: Metric gear racks are designed to withstand continuous use and offer long service life. They are typically made from high-quality materials such as steel or other robust alloys, providing excellent durability and resistance to wear and fatigue. The tooth profile and surface finish of gear racks are engineered to minimize friction and wear during operation. This durability ensures reliable and consistent performance over extended periods, even in demanding environments.

6. Versatility and Compatibility: Metric gear racks offer versatility and compatibility with a wide range of gear systems. They can be used with various types of gears or pinions, allowing for flexibility in system design and integration. Gear racks are available in different sizes, modules, and tooth profiles, making them suitable for diverse applications and requirements. Their compatibility with different gear systems enhances their versatility and ease of implementation in machinery and equipment.

7. Cost-Effective Solution: Metric gear racks offer a cost-effective solution for achieving precise linear motion. Compared to other linear motion mechanisms, such as linear guides or ball screws, gear racks are often more affordable while providing comparable levels of accuracy. Gear racks also have a simpler design and require minimal maintenance, resulting in cost savings over the product’s lifetime. This cost-effectiveness makes gear racks an attractive choice for applications that require precise linear motion within budget constraints.

These advantages make metric gear racks highly suitable for applications that demand precise linear motion, such as CNC machines, robotics, automation systems, and material handling equipment. The combination of accuracy, positioning capability, load capacity, durability, and cost-effectiveness makes gear racks a reliable and efficient solution for achieving precise linear motion in various industries.

China Good quality Industrial High Precision Steel Rack with Best SalesChina Good quality Industrial High Precision Steel Rack with Best Sales
editor by CX 2024-04-17